HSG production line for 3D profile processing in 5-axis, up to 254/6500 mm

Professional HSG fiber laser with 3D head for cutting of tubes, pipes and profiles. Allows cutting of most...

Professional HSG fiber laser with 3D head for cutting of tubes, pipes and profiles. Allows cutting of most metal profiles up to 254 mm in diameter and 6500 mm in length.

Complete production line for metal profile processing, equipped with 3D cutting head which allows cutting in various angles instead of perpendicular only. The machine is equipped with fully automatic feeding of the processed material, as well as pneumatic chuck, making the process of cutting highly effective. It is also equipped with automatic zoom and electromagnetic clutch with impact protection. User-friendly automatic functions make the machine operation easy, allowing clamping and centering of the material via push of a sngle button.

HS-TP65 model, unlike cheaper HS-TH65 has following functions:

3D laser head, allowing cutting under various angles, which is esential during welding of profiles of different angles
detection of pipe welds (HS-TH65 may have this function for a fee)
automatic profile centering

This HSG laser can cut following items:

round pipes with diameter of 20 - 254 mm
square profiles 20 * 20 - 200 * 200 mm
rectangular profile with side length of 20 - 200 mm
elliptic profile 20 - 200 mm
hexagon 20 * 20 - 200 * 200 mm

Other numerous attributes of the laser include:

Software with NESTING function - this feature not only saves time and improves cutting efficiency, but, in particular, minimizes waste. The process of automation is easy and intuitive.
Automatic monitoring and protection against tube shape distortion
Thanks to the double rotational axis there is no need to fix length to diameter ratio of the pipe
The chuck is highly precise and has long working life. All parts are made with dust repellant surface to minimize the possibility of damaging the material and to minimize the risk of improper clamping.
5-axis cutting with integrated 3D head. To increase its effectivity, the machine uses pneumatic clamping of material from the feeder before cutting, in combination with automatic centering process. 3D head allows cutting in various angles instead of perpendicular only, which comes in handy during welding.

The machine chassis is not to be sold separately; you can purchase it only together with the selected laser source. Cutting speed of specific machines, as well as information about cutting material may be found in the download section or here.



The given price of the machine includes:

- complete CNC machine, ready to use
- industrial water cooler
- smoke outlet device
- PC with necessary SW for CNC machine manipulation and operation
- transport and complete installation of the machine anywhere in Czech Republic
- staff training and machine maintenance
- over-the-phone technical support

In the manufacture, the CNC machine chassis is first heated up to a temperature of 600 °C and then gradually cooled down according to a pre-set scheme in a cooling box for the period of 24 hours. Its machining is then performed with a special milling cutter with a length of 8 meters. Any welds are performed exclusively in a protective atmosphere. Thanks to this procedure, we can guarantee long duration of this machine without any mechanical deformations.

Compared to the other laser types, fiber lasers feature the highest efficiency (CO2 laser - 10%, YAG laser - 2%, fiber laser – 30~35%). Thanks to the routing of the laser beam through the optical fiber, they do not need any complex internal optics to make adjustments or any other internal moving parts. Fiber lasers thus have low operating and maintenance costs as well as very long service life of up to 80 - 100 hours. Compared to the conventional CO2 lasers, fiber lasers feature higher energy density of the laser beam (= laser beam energy concentrates on a smaller area). This ensures much narrower cuts with sharp edges for the fiber lasers. Thanks to this fact, even cutting of very fine structures is possible. Much higher cutting speed then ensures less temperature interference around the cut and minimizes possible deformations of the material due to heat.