Fiber cutting lasers

5-axis 3D HSG production line for profile processing, up to 210/6500 mm

  • Catalogue numberHS-TP65
  • Recommended power1000 - 3300 W
  • Cover
  • Working areax mm
  • Rotational axis length6500 mm
  • Max movement speed40 m/min
  • Positional accuracy0.05 mm

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Professional HSG fiber laser with 3D head for cutting of tubes, pipes and profiles. Allows cutting of most metal profiles up to 210 mm in diameter and 6500 mm in length. Complete production line for metal profile processing, equipped with 3D cutting head which allows cutting in various angles...

Professional HSG fiber laser with 3D head for cutting of tubes, pipes and profiles. Allows cutting of most metal profiles up to 210 mm in diameter and 6500 mm in length.

Complete production line for metal profile processing, equipped with 3D cutting head which allows cutting in various angles instead of perpendicular only. The machine is equipped with fully automatic feeding of the processed material, as well as pneumatic chuck, making the process of cutting highly effective. It is also equipped with automatic zoom and electromagnetic clutch with impact protection. User-friendly automatic functions make the machine operation easy, allowing clamping and centering of the material via push of a sngle button.

HS-TP65 model, unlike cheaper HS-TH65 has following functions:

3D laser head, allowing cutting under various angles, which is esential during welding of profiles of different angles
detection of pipe welds (HS-TH65 may have this function for a fee)
automatic profile centering

This HSG laser can cut following items:

round pipes with diameter of 20 - 210 mm
square profiles 20 * 20 - 150 * 150 mm
rectangular profile with length of 20 - 150 mm
elliptic profile 20 - 210 mm
hexagon 20 * 20 - 150 * 150 mm

Other numerous attributes of the laser include:

Software with NESTING function - this feature not only saves time and improves cutting efficiency, but, in particular, minimizes waste. The process of automation is easy and intuitive.
Automatic monitoring and protection against tube shape distortion
Thanks to the double rotational axis there is no need to fix length to diameter ratio of the pipe
The chuck is highly precise and has long working life. All parts are made with dust repellant surface to minimize the possibility of damaging the material and to minimize the risk of improper clamping.
5-axis cutting with integrated 3D head. To increase its effectivity, the machine uses pneumatic clamping of material from the feeder before cutting, in combination with automatic centering process. 3D head allows cutting in various angles instead of perpendicular only, which comes in handy during welding.

The machine chassis is not to be sold separately; you can purchase it only together with the selected laser source. Cutting speed of specific machines, as well as information about cutting material may be found in the download section or here.

The given price of the machine includes:

- complete CNC machine, ready to use
- industrial water cooler
- smoke outlet device
- PC with necessary SW for CNC machine manipulation and operation
- transport and complete installation of the machine anywhere in Czech Republic
- staff training and machine maintenance
- over-the-phone technical support

In the manufacture, the CNC machine chassis is first heated up to a temperature of 600 °C and then gradually cooled down according to a pre-set scheme in a cooling box for the period of 24 hours. Its machining is then performed with a special milling cutter with a length of 8 meters. Any welds are performed exclusively in a protective atmosphere. Thanks to this procedure, we can guarantee long duration of this machine without any mechanical deformations.

Compared to the other laser types, fiber lasers feature the highest efficiency (CO2 laser - 10%, YAG laser - 2%, fiber laser – 30~35%). Thanks to the routing of the laser beam through the optical fiber, they do not need any complex internal optics to make adjustments or any other internal moving parts. Fiber lasers thus have low operating and maintenance costs as well as very long service life of up to 80 - 100 hours. Compared to the conventional CO2 lasers, fiber lasers feature higher energy density of the laser beam (= laser beam energy concentrates on a smaller area). This ensures much narrower cuts with sharp edges for the fiber lasers. Thanks to this fact, even cutting of very fine structures is possible. Much higher cutting speed then ensures less temperature interference around the cut and minimizes possible deformations of the material due to heat.
  • Machine size12000x4800x2400 mm
  • Cover
  • Loader cargo capacity2000 kg
  • Maximum weight of profile submitted100 kg
  • Working temperature15 - 40 °C
  • Working humidity< 70 %
  • Working areax mm
  • Type of frontal fixturePneumatic
  • Type of back fixturePneumatic
  • Type of stackingAutomatic
  • Rotational axis length6500 mm
  • Min diameter of rotational part20 mm
  • Max diameter of rotational part210 mm
  • Max. acceleration1 G
  • DriveServo motors
  • SoftwarePower automation
  • Max movement speed40 m/min
  • Positional accuracy0.05 mm
  • Repeated accuracy0.03 mm
  • Recommended power1000 - 3300 W
  • Source
    Title:IPG fiber source 1000 W
    Type:Fibre laser
    Optical power:1000 W
    Power consumption:3 kW
    Wavelength:1064 nm
    Weight:150 kg
    Catalogue number:I1000
    Working life:100000 h

    Title:Raycus fiber source 1000 W
    Type:Fibre laser
    Optical power:1000 W
    Power consumption:7 kW
    Wavelength:1064 nm
    Weight:140 kg
    Catalogue number:R1000
    Working life:80000 h

    Title:Raycus fiber source 1500 W
    Type:Fibre laser
    Optical power:1500 W
    Power consumption:9 kW
    Wavelength:1064 nm
    Weight:140 kg
    Catalogue number:R1500
    Working life:80000 h

    Title:IPG fiber source 1500 W
    Type:Fibre laser
    Optical power:1500 W
    Power consumption:4 kW
    Wavelength:1064 nm
    Weight:160 kg
    Catalogue number:I1500
    Working life:80000 h

    Title:IPG fiber source 2000 W
    Type:Fibre laser
    Optical power:2000 W
    Power consumption:6 kW
    Wavelength:1064 nm
    Weight:170 kg
    Catalogue number:I2000
    Working life:100000 h

    Title:Raycus fiber source 2200 W
    Type:Fibre laser
    Optical power:2200 W
    Power consumption:12 kW
    Wavelength:1064 nm
    Weight:145 kg
    Catalogue number:R2000
    Working life:80000 h

    Title:IPG fiber source 2200 W
    Type:Fibre laser
    Optical power:2500 W
    Wavelength:1064 nm
    Catalogue number:I2500
    Working life:100000 h

    Title:IPG fiber source 3000 W
    Type:Fibre laser
    Optical power:3000 W
    Power consumption:9 kW
    Wavelength:1064 nm
    Weight:200 kg
    Catalogue number:I3000
    Working life:100000 h

    Title:Raycus fiber source 3300 W
    Type:Fibre laser
    Optical power:3300 W
    Power consumption:18 kW
    Wavelength:1064 nm
    Weight:1 kg
    Catalogue number:R3000
    Working life:80000 h

  • Accessories
    Orlik 01 Catalogue number: DA18-ORL
    Machine size: 1210x1333x928 mm
    Weight: 565 kg
    Airflow: 2.2 m3/h
    Max. air flow rate: 13
    Engine power: 18
    Volume of pressure vessel: 7.5
    Working humidity: < 90
    Working temperature: 15 - 40
    Description:Screw compressors, type series ORL, are designed for continuous operation with fully automatic control system of compressor operation, depending on compressed-air consumption. They are compressors with one-stage screw unit, lubricated by oil. The oil tank is integrated directly into the compressor block. The block ensures additional features: oil pre-separation in the cabinet, fine separation, oil filtration, maintaining the minimum pressure, including filtration and regulation of air intake. The compressor block and the electric motor are anchored to the frame, which is elastic-mounted in the compressor body by rubber springs. The body is composed of the frame, which is enclosed by removable sound-proof panels.

    • The German-made compact screw block featuring long service life and high reliability
    • Motor with the efficiency class at least IE3 (Premium) • Radial-flow fan
    - Low energy consumption and reduced noise level
    - Optimal cooling-air flow
    - Increase in the life of oil, consumables and the compressor
    • Smart control system
    • The control system ORL 901 ensures a user-friendly interface for the access to all compressor parameters, warnings for service and other events
    • Sophisticated control modes and intelligent algorithms allow the compressor to adjust automatically to the required changes
    • For selected series: the option of the heat-exchanger installation to heat up warm service water by means of waste heat generated due to compression Power 132 m3/hr motor power 18500 W noise level 71 dB

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    TIG FSD 4250 a 4850 Catalogue number: TIG-FSD-4850
    Machine size: 1350x2505x1815 mm
    Weight: 688 kg
    Airflow: 4840 m3/h
    Amount of filter elements: 8
    Power consumption: 6 kW
    Inlet flange: 315
    Effectiveness of filtration: 99.99
    Description:Tigemma’s filtration equipment could be used in many industry sectors, like civil engineering and basically everywhere where emission reduction and environmental improvement becomes an issue. We recommend these devices to go with the fiber lasers with a worktables over 3000 x 1500 mm.
    The whole machine is made of steel sheets covered with a polyurethane two-component coating for high quality protection of all metal parts. It is constructed as a compact unit with an integrated and very well noise protected fan that provides an air flow of up to 4850 m3 per hour. For lasers with the worktable of 4000 x 2000 mm we recommend an installation of a double filtration. This solution is made possible by the modular design of all Tigemma FSD units.
    This filtration device is equipped with a fully digital control. According to pressure measurements in individual parts of the unit, the control performs regeneration of the individual filtration cartridges by pneumatic tapping. Particles released that way get collected in a tray at the bottom of the machine. Filtration units that are supplied with our lasers come mounted with filtration suitable for the needs of fiber lasers. Though, upon request we are able to design solution for other applications.
    High quality of the used filter materials allows for the cleaned air to be returned back to the room thus reducing heating costs in winter. These units comply with governmental regulations. By the amount of dust particles, this piece of equipment is classified as a small unnamed source of pollution. The user of this machine is then obliged only to notify his/her regional environmental department.

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  • Optional accessories
    562H.00.00.200_UL2004-bl-a Catalogue number: UNI-200
    Description:Light blue goggles fitted with glass lenses with a special filter to prevent any damage to eyes from reflected laser beam. A case is included. VLT 70%. Protection level: DIR LB6 @ 1080 nm (+ DI LB4 @ 10600nm). Further protection: 190-260nm: D LB8 IR LB4 815-1400nm: DIR LB3 850-1400nm DIR LB4 890-1400nm: DIR LB5 930-1400nm: D LB6 IR LB7 1400-3000nm: DI LN4

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