Fiber cutting lasers

5-axis 3D HSG production line for profile processing, up to 273/6500 mm

TP650
  • Catalogue numberHS-R9
  • Recommended power1000 - 3000 W
  • Cover
  • Working areaPouze rotační mm
  • Rotational axis length6500 mm
  • Max movement speed140 m/min
  • Positional accuracy0.05 mm/m

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Professional HSG fiber laser with 3D head for cutting of tubes, pipes and profiles. Allows cutting of most metal profiles up to 273 mm in diameter and 6500 mm in length. The shortest rest of the material is 200mm. Complete production line for metal profile processing, equipped with 3D cutting...

Unlike the cheaper variant of the HS-R5, the HS-R9 machine is equipped with the following functions:

• 3D laser head, which allows cutting material at an angle, which is necessary, for example, for subsequent welding of profiles at an angle.

• pipe weld detection (for R5 this is optional)

• automatic centering of profiles

Laser from HSG Laser enables cutting:

• profiles of circular cross-section with a diameter of 20 - 273 mm

• square profile (steel) 20 * 20 - 230 * 230 mm

• rectangular profile with a side length of 20 - 230 mm

• elliptical profile 20 - 230 mm

• hexagon 20 * 20 - 230 * 230 mm

Other laser features include:

• Software with NESTING function to optimize the cut and minimize waste. The whole automation process is simple and intuitive.

• Automatic inspection and protection against pipe smoking.

• Thanks to the double rotary axis, it is not necessary to observe the ratio between the length and the diameter of the pipe.

• The chuck is manufactured with high precision and long life in mind. All parts have a dust-proof finish to reduce damage to the material and reduce the risk of inaccurate clamping.

• 5-axis cutting thanks to integrated 3D cutting head.

To increase work efficiency, the machine uses pneumatic clamping of material from the feeder before cutting in conjunction with an automatic centering process. The 3D head allows you to make cuts off-axis perpendicular to the material, which is ideal for later welding. The chassis of the machine is not for sale separately, only with a selected laser source. You can find the cutting speeds of individual laser sources and their suitability for various materials under the download tab.

The price of this fiber laser includes:

• complete CNC machine immediately ready for work

• industrial water cooling

• flue gas extraction equipment

• control PC including the necessary SW for controlling the CNC machine

• transport and installation of the machine within the Czech Republic

• machine operator and maintenance training

• telephone support

During production, the chassis of the CNC machine is first heated to a temperature of 600 ° C and then slowly cooled according to a preset scheme for 24 hours in a cooling box. Machining then takes place on a special milling machine with a length of 8 meters. All welds are performed exclusively under a protective atmosphere. Thanks to this procedure, a long service life without mechanical deformations can be guaranteed for the machine.

Compared to other types of lasers, fiber lasers (also sometimes as fiber / fiber lasers) have the highest efficiency (CO2 laser - 10%, YAG laser - 2%, fiber laser - 30 ~ 35%). At the same time, thanks to the guidance of the laser beam by the optical fiber, they do not need complex internal optics that are difficult to adjust or other moving internal parts. Fiber lasers thus have low operating and service costs and at the same time a very long service life of up to 80-100 thousand hours. Compared to conventional CO2 lasers, fiber lasers have a higher laser beam energy density (= laser beam energy is concentrated on a smaller area). As a result, fiber lasers have a much smaller cutting width with sharp edges. This allows precise cutting of even very fine structures. The several times higher cutting speed then ensures less temperature interventions in the vicinity of the cutting point and minimizes possible deformations of the material due to heat.



  • Machine size12000x4800x2600 mm
  • Cover
  • Weight 14400 kg
  • Loader cargo capacity 2000 kg
  • Maximum weight of profile submitted 230 kg
  • Working temperature 15 - 40 °C
  • Working humidity < 70 %
  • Working area Pouze rotační mm
  • Type of frontal fixturePneumatic
  • Type of back fixturePneumatic
  • Type of stackingAutomatic
  • Rotational axis length 6500 mm
  • Min diameter of rotational part 20 mm
  • Max diameter of rotational part 273 mm
  • Max. acceleration 1 G
  • DriveServo motors
  • SoftwareHSG-X9500
  • Max movement speed 140 m/min
  • Positional accuracy 0.05 mm/m
  • Repeated accuracy 0.03 mm
  • Recommended power 1000 - 3000 W
  • Source
    Title:IPG fiber source 1000 W
    Type:Fibre laser
    Optical power:1000 W
    Power consumption:3 kW
    Wavelength:1064 nm
    Weight:150 kg
    Catalogue number:I1000

    Title:Raycus fiber source 1000 W
    Type:Fibre laser
    Optical power:1000 W
    Power consumption:4 kW
    Wavelength:1064 nm
    Weight:100 kg
    Catalogue number:R1000

    Title:IPG fiber source 1500 W
    Type:Fibre laser
    Optical power:1500 W
    Power consumption:4 kW
    Wavelength:1064 nm
    Weight:160 kg
    Catalogue number:I1500

    Title:Raycus fiber source 1500 W
    Type:Fibre laser
    Optical power:1500 W
    Power consumption:6 kW
    Wavelength:1064 nm
    Weight:90 kg
    Catalogue number:R1500

    Title:IPG fiber source 2000 W
    Type:Fibre laser
    Optical power:2000 W
    Power consumption:6 kW
    Wavelength:1064 nm
    Weight:170 kg
    Catalogue number:I2000

    Title:Raycus fiber source 2000 W
    Type:Fibre laser
    Optical power:2000 W
    Power consumption:7 kW
    Wavelength:1064 nm
    Weight:90 kg
    Catalogue number:R2000

    Title:Raycus fiber source 2200 W
    Type:Fibre laser
    Optical power:2200 W
    Power consumption:12 kW
    Wavelength:1064 nm
    Weight:145 kg
    Catalogue number:R2200

    Title:IPG fiber source 3000 W
    Type:Fibre laser
    Optical power:3000 W
    Power consumption:9 kW
    Wavelength:1064 nm
    Weight:200 kg
    Catalogue number:I3000

    Title:Raycus fiber source 3000 W
    Type:Fibre laser
    Optical power:3000 W
    Power consumption:10 kW
    Wavelength:1064 nm
    Weight:110 kg
    Catalogue number:R3000

  • Accessories
    Orlik 01 Catalogue number: DA18-ORL
    Machine size: 1210x1333x928 mm
    Weight: 565 kg
    Airflow: 110 l/min.
    Max. air flow rate: 15 bar
    Engine power: 18,5 kW
    Volume of pressure vessel: 500 l
    Power source: 400 V
    Working humidity: < 90
    Working temperature: 15 - 40
    Description:

    Screw compressors, type series ORL, are designed for continuous operation with fully automatic control system of compressor operation, depending on compressed-air consumption. They are compressors with one-stage screw unit, lubricated by oil. The oil tank is integrated directly into the compressor block. The block ensures additional features: oil pre-separation in the cabinet, fine separation, oil filtration, maintaining the minimum pressure, including filtration and regulation of air intake. The compressor block and the electric motor are anchored to the frame, which is elastic-mounted in the compressor body by rubber springs. The body is composed of the frame, which is enclosed by removable sound-proof panels. • The German-made compact screw block featuring long service life and high reliability • Motor with the efficiency class at least IE3 (Premium) • Radial-flow fan - Low energy consumption and reduced noise level - Optimal cooling-air flow - Increase in the life of oil, consumables and the compressor • Smart control system • The control system ORL 901 ensures a user-friendly interface for the access to all compressor parameters, warnings for service and other events • Sophisticated control modes and intelligent algorithms allow the compressor to adjust automatically to the required changes • For selected series: the option of the heat-exchanger installation to heat up warm service water by means of waste heat generated due to compression Power 132 m3/hr motor power 18500 W noise level 71 dB


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    TIG FSD 4250 a 4850 Catalogue number: TIG-FSD-4850
    Machine size: 1350x2505x1815 mm
    Weight: 688 kg
    Airflow: 4840 l/min.
    Amount of filter elements: 8
    Power consumption: 6 kW
    Inlet flange: 315
    Effectiveness of filtration: 99.99
    Description:Tigemma’s filtration equipment could be used in many industry sectors, like civil engineering and basically everywhere where emission reduction and environmental improvement becomes an issue. We recommend these devices to go with the fiber lasers with a worktables over 3000 x 1500 mm.
    The whole machine is made of steel sheets covered with a polyurethane two-component coating for high quality protection of all metal parts. It is constructed as a compact unit with an integrated and very well noise protected fan that provides an air flow of up to 4850 m3 per hour. For lasers with the worktable of 4000 x 2000 mm we recommend an installation of a double filtration. This solution is made possible by the modular design of all Tigemma FSD units.
    This filtration device is equipped with a fully digital control. According to pressure measurements in individual parts of the unit, the control performs regeneration of the individual filtration cartridges by pneumatic tapping. Particles released that way get collected in a tray at the bottom of the machine. Filtration units that are supplied with our lasers come mounted with filtration suitable for the needs of fiber lasers. Though, upon request we are able to design solution for other applications.
    High quality of the used filter materials allows for the cleaned air to be returned back to the room thus reducing heating costs in winter. These units comply with governmental regulations. By the amount of dust particles, this piece of equipment is classified as a small unnamed source of pollution. The user of this machine is then obliged only to notify his/her regional environmental department.

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  • Optional accessories
    562H.00.00.200_UL2004-bl-a Catalogue number: UNI-200
    Description:Light blue goggles fitted with glass lenses with a special filter to prevent any damage to eyes from reflected laser beam. A case is included. VLT 70%. Protection level: DIR LB6 @ 1080 nm (+ DI LB4 @ 10600nm). Further protection: 190-260nm: D LB8 IR LB4 815-1400nm: DIR LB3 850-1400nm DIR LB4 890-1400nm: DIR LB5 930-1400nm: D LB6 IR LB7 1400-3000nm: DI LN4

Photogallery

  • IMG_2113-ovladacHSG-h

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