HSG production line for profile processing in 5-axis, up to 273/6500 mm

Catalogue numberHS-R7
Recommended power1000 - 3000 W
Cover
Working areaPouze rotační mm
Rotational axis length6500 mm
Max movement speed120 m/min
Positional accuracy0.03 mm/m

Professional HSG fiber laser with head for cutting of tubes, pipes and profiles. Allows cutting of most metal profiles up to 273 mm in diameter and 6500 mm in length. The shortest rest of the material is 130mm. Complete production line for metal profile processing, equipped with 3D cutting head...

Laser from HSG Laser enables cutting:

• profiles of circular cross-section with a diameter of 20 - 273 mm

• square profile (steel) 20 x 20 - 230 x 230 mm

• rectangular, elliptical, hexagonal profile with a side length of 20 - 230 mm

Other laser features include:

• Software with NESTING function to optimize the cut and minimize waste. The whole automation process is simple and intuitive.

• Automatic inspection and protection against pipe smoking.

• Thanks to the double rotary axis, it is not necessary to observe the ratio between the length and the diameter of the pipe.

• The chuck is manufactured with high precision and long life in mind.

All parts have a dust-proof finish to reduce damage to the material and reduce the risk of inaccurate clamping. The chassis of the machine is not for sale separately, only with a selected laser source. You can find the cutting speeds of individual laser sources and their suitability for various materials under the download tab.

Machine size12000x3500x2800 mm
Cover
Weight 12000 kg
Loader cargo capacity 2000 kg
Maximum weight of profile submitted 230 kg
Working temperature 15 - 40 °C
Working humidity < 70 %
Working area Pouze rotační mm
Type of frontal fixturePneumatic
Type of back fixturePneumatic
Type of stackingAutomatic
Rotational axis length 6500 mm
Min diameter of rotational part 20 mm
Max diameter of rotational part 273 mm
Max. acceleration 1.2 G
Driving force transferBall screws
DriveServo motors
SoftwareHSG-MT
Max movement speed 120 m/min
Positional accuracy 0.03 mm/m
Repeated accuracy 0.03 mm
Recommended power 1000 - 3000 W

Source
IPG fiber source 1000 WTitle:IPG fiber source 1000 W
Type:Fibre laser
Optical power:1000 W
Power consumption:3 kW
Wavelength:1064 nm
Weight:150 kg
Catalogue number:I1000
Working life:100000 h

Raycus fiber source 1000 WTitle:Raycus fiber source 1000 W
Type:Fibre laser
Optical power:1000 W
Power consumption:4 kW
Wavelength:1064 nm
Weight:100 kg
Catalogue number:R1000
Working life:80000 h

IPG fiber source 1500 WTitle:IPG fiber source 1500 W
Type:Fibre laser
Optical power:1500 W
Power consumption:4 kW
Wavelength:1064 nm
Weight:160 kg
Catalogue number:I1500
Working life:80000 h

Raycus fiber source 1500 WTitle:Raycus fiber source 1500 W
Type:Fibre laser
Optical power:1500 W
Power consumption:6 kW
Wavelength:1064 nm
Weight:90 kg
Catalogue number:R1500
Working life:80000 h

IPG fiber source 2000 WTitle:IPG fiber source 2000 W
Type:Fibre laser
Optical power:2000 W
Power consumption:6 kW
Wavelength:1064 nm
Weight:170 kg
Catalogue number:I2000
Working life:100000 h

Raycus fiber source 2000 WTitle:Raycus fiber source 2000 W
Type:Fibre laser
Optical power:2000 W
Power consumption:7 kW
Wavelength:1064 nm
Weight:90 kg
Catalogue number:R2000
Working life:80000 h

Raycus fiber source 2200 WTitle:Raycus fiber source 2200 W
Type:Fibre laser
Optical power:2200 W
Power consumption:12 kW
Wavelength:1064 nm
Weight:145 kg
Catalogue number:R2200
Working life:80000 h

IPG fiber source 3000 WTitle:IPG fiber source 3000 W
Type:Fibre laser
Optical power:3000 W
Power consumption:9 kW
Wavelength:1064 nm
Weight:200 kg
Catalogue number:I3000
Working life:100000 h

Raycus fiber source 3000 WTitle:Raycus fiber source 3000 W
Type:Fibre laser
Optical power:3000 W
Power consumption:10 kW
Wavelength:1064 nm
Weight:110 kg
Catalogue number:R3000
Working life:8000 h
Accessories
A compressor set for fibre lasers 18 bar ORLÍK Catalogue number: DA18-ORL
Machine size: 1210x1333x928 mm
Weight: 565 kg
Airflow: 110 l/min.
Max. air flow rate: 15 bar
Engine power: 18,5 kW
Volume of pressure vessel: 500 l
Power source: 400 V
Working humidity: < 90
Working temperature: 15 - 40
Description:Screw compressors, type series ORL, are designed for continuous operation with fully automatic control system of compressor operation, depending on compressed-air consumption. They are compressors with one-stage screw unit, lubricated by oil. The oil tank is integrated directly into the compressor block. The block ensures additional features: oil pre-separation in the cabinet, fine separation, oil filtration, maintaining the minimum pressure, including filtration and regulation of air intake. The compressor block and the electric motor are anchored to the frame, which is elastic-mounted in the compressor body by rubber springs. The body is composed of the frame, which is enclosed by removable sound-proof panels. • The German-made compact screw block featuring long service life and high reliability • Motor with the efficiency class at least IE3 (Premium) • Radial-flow fan - Low energy consumption and reduced noise level - Optimal cooling-air flow - Increase in the life of oil, consumables and the compressor • Smart control system • The control system ORL 901 ensures a user-friendly interface for the access to all compressor parameters, warnings for service and other events • Sophisticated control modes and intelligent algorithms allow the compressor to adjust automatically to the required changes • For selected series: the option of the heat-exchanger installation to heat up warm service water by means of waste heat generated due to compression Power 132 m3/hr motor power 18500 W noise level 71 dB

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Industrial filtration unit 4850 Catalogue number: TIG-FSD-4850
Machine size: 1350x2505x1815 mm
Weight: 688 kg
Airflow: 4840 l/min.
Amount of filter elements: 8
Power consumption: 6 kW
Inlet flange: 315
Effectiveness of filtration: 99.99
Description:Tigemma’s filtration equipment could be used in many industry sectors, like civil engineering and basically everywhere where emission reduction and environmental improvement becomes an issue. We recommend these devices to go with the fiber lasers with a worktables over 3000 x 1500 mm.
The whole machine is made of steel sheets covered with a polyurethane two-component coating for high quality protection of all metal parts. It is constructed as a compact unit with an integrated and very well noise protected fan that provides an air flow of up to 4850 m3 per hour. For lasers with the worktable of 4000 x 2000 mm we recommend an installation of a double filtration. This solution is made possible by the modular design of all Tigemma FSD units.
This filtration device is equipped with a fully digital control. According to pressure measurements in individual parts of the unit, the control performs regeneration of the individual filtration cartridges by pneumatic tapping. Particles released that way get collected in a tray at the bottom of the machine. Filtration units that are supplied with our lasers come mounted with filtration suitable for the needs of fiber lasers. Though, upon request we are able to design solution for other applications.
High quality of the used filter materials allows for the cleaned air to be returned back to the room thus reducing heating costs in winter. These units comply with governmental regulations. By the amount of dust particles, this piece of equipment is classified as a small unnamed source of pollution. The user of this machine is then obliged only to notify his/her regional environmental department.
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Optional accessories
Protection goggles for fiber and CO2 lasers Catalogue number: UNI-200
Description:Light blue goggles fitted with glass lenses with a special filter to prevent any damage to eyes from reflected laser beam. A case is included. VLT 70%. Protection level: DIR LB6 @ 1080 nm (+ DI LB4 @ 10600nm). Further protection: 190-260nm: D LB8 IR LB4 815-1400nm: DIR LB3 850-1400nm DIR LB4 890-1400nm: DIR LB5 930-1400nm: D LB6 IR LB7 1400-3000nm: DI LN4