Fiber cutting lasers

Enclosed fiber laser cutter for sheets and pipes up to 325 mm in diameter and up to 6000 mm long (500 – 4000W)

G4015E-35Q (2018)
  • Catalogue numberHS-G4015E-35Q
  • Recommended power500 - 6000 W
  • Cover
  • Working area1500x4000 mm
  • Rotational axis length6000 mm
  • Max movement speed120 m/min
  • Positional accuracy0.05 mm

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HS-G4015E-35Q is designed for processing different types of tubes and pipes up to 325 mm in diameter and up...

HS-G4015E-35Q is designed for processing different types of tubes and pipes up to 325 mm in diameter and up to 6000 mm in length as well as for processing sheet material with maximum dimensions of 4,000 x 1,500 mm. The machine is enclosed with protective cover.

This HSG laser allows cutting of following items:
• round pipes with diameter of 20 - 325 mm
• square profiles 20*20 - 225*225 mm
• elliptic, rectangular and hexagon profiles 20 - 225 mm in diameter
• rectangular profiles 20*20 - 225*225 mm in diameter
• hexagon profiles 20*20 - 225*225 mm in diameter

The machine flat part construction is based on the type HS-G4015A with a drive in the form of a combination of servomotors and the system of a rack and a pinion. This system allows reaching high precision of 0.05 mm and high speed as well as allowed accelerated speed of 1.5 G. The advantages of this combination are reflected mainly in the processing of shape-demanding objects, as the work efficiency is higher by up to 40 %, compared to the M-series. The device is equipped with a fixed table with a working area sized 4,000 x 1,500 mm.

The other part of machine is designed for processing different types of pipes and tubes. It uses an extremely precise principle of a tube laser; the material is fed through the rear chuck in the precisely controlled trolley, and through the front chuck up until it reaches the area under the cutting head. The rear chuck of the version 60T features a pneumatic, i.e. automatic design. The front through chuck is mechanical; however, it requires to be set only at the moment when you change the type of the section to be processed.

The machine is controlled by two programs: CypCut - for 2D cutting, and CypTube for section cutting. Source data for surface cutting are imported in the most common format .dxf, which can be generated from a variety of software programs. For section cutting, data are loaded in the format .iges. To prepare data for section cutting, the software Solidworks is highly recommended; the manufacturer guarantees its full compatibility. We supply both the software programs with two licenses; one is installed directly in the machine, whereas the other is intended for possible data preparation outside your device. The software is fully localized into the Czech language.

The machine is supplied with cover protection. The energy from the laser source is not supplied to the place of cut by a mirror system as it was with obsolete CO2 lasers, but through an optical fiber in an armored cable. This design significantly simplifies machine operation and adjustments, increases machine reliability and its resistance to shocks in industrial operations.
 
The machine chassis is not to be sold separately; you can purchase it only together with the selected laser source.
 
Thanks to our pricing policy, the price includes the actual machine, its transport to the customer in the territory of the Czech Republic without any price increases, professional installation as well as commissioning and operator training. The main training is held immediately after the installation and it lasts about 8 hours; the other part of the training is performed free of charge after about thirty days from the delivery of the machine.
Foreign customers will receive the same services; however, they shall pay machine transport costs to the destination from the Czech borders. We always try hard to keep these costs at an acceptable level. On request, we will be happy to confirm binding calculations.
 
The given price of the machine includes:
• Purchase of the machine with the selected laser source
• Transport to the customer to any address in the Czech Republic
• Complete installation of the device and its connection to power mains and gas mains
• Staff training lasting max. 12 hours
◦ The first part of training shall be held immediately after completing the installation and it shall last about 8 hours
◦ The other part of training shall be provided after about thirty days of machine operation
• Technical support in Czech or English
• 2 software licenses for CypCut/CypTube - one installed in the machine, the other for possible data preparation
 
 
Description of the Production of Fiber Machine Chassis
 
In the manufacture, the CNC machine chassis is first heated up to a temperature of 600 °C and then gradually cooled down according to a pre-set scheme in a cooling box for the period of 24 hours. Its machining is then performed with a special milling cutter with a length of 8 meters. Any welds are performed exclusively in a protective atmosphere. Thanks to this procedure, we can guarantee long duration of this machine without any mechanical deformations. Compared to the other laser types, fiber lasers feature the highest efficiency (CO2 laser - 10%, YAG laser - 2%, fiber laser – 30~35%). Thanks to the routing of the laser beam through the optical fiber, they do not need any complex internal optics to make adjustments or any other internal moving parts. Fiber lasers thus have low operating and maintenance costs as well as very long service life of up to 80 - 100 hours. Compared to the conventional CO2 lasers, fiber lasers feature higher energy density of laser beam (= laser beam energy is concentrated on a smaller area). This ensures much narrower cuts with sharp edges for the fiber lasers. Thanks to this fact, even cutting of very fine structures is possible. Much higher cutting speed then ensures less temperature interference around the cut and minimizes possible deformations of the material due to heat.

  • Machine size9962x3611x2010 mm
  • Exchangeable tables
  • Cover
  • Working temperature15 - 40 °C
  • Working humidity< 90 %
  • Working area1500x4000 mm
  • Rotational axis length6000 mm
  • Min diameter of rotational part20 mm
  • Max diameter of rotational part325 mm
  • Max. acceleration1.5 G
  • Driving force transferToothed combs
  • DriveServo motors
  • SoftwareCypCUT / CypTUBE
  • Max movement speed120 m/min
  • Positional accuracy0.05 mm
  • Source
    Title:IPG fiber source 500 W
    Type:Fibre laser
    Optical power:500 W
    Power consumption:4 kW
    Wavelength:1064 nm
    Weight:1 kg
    Catalogue number:I0500
    Working life:100000 h

    Title:IPG fiber source 700 W
    Type:Fibre laser
    Optical power:700 W
    Power consumption:6 kW
    Wavelength:1064 nm
    Weight:1 kg
    Catalogue number:I0700
    Working life:100000 h

    Title:IPG fiber source 1000 W
    Type:Fibre laser
    Optical power:1000 W
    Power consumption:3 kW
    Wavelength:1064 nm
    Weight:150 kg
    Catalogue number:I1000
    Working life:100000 h

    Title:Raycus fiber source 1000 W
    Type:Fibre laser
    Optical power:1000 W
    Power consumption:7 kW
    Wavelength:1064 nm
    Weight:140 kg
    Catalogue number:R1000
    Working life:80000 h

    Title:Raycus fiber source 1500 W
    Type:Fibre laser
    Optical power:1500 W
    Power consumption:9 kW
    Wavelength:1064 nm
    Weight:140 kg
    Catalogue number:R1500
    Working life:80000 h

    Title:IPG fiber source 1500 W
    Type:Fibre laser
    Optical power:1500 W
    Power consumption:4 kW
    Wavelength:1064 nm
    Weight:160 kg
    Catalogue number:I1500
    Working life:80000 h

    Title:IPG fiber source 2000 W
    Type:Fibre laser
    Optical power:2000 W
    Power consumption:6 kW
    Wavelength:1064 nm
    Weight:170 kg
    Catalogue number:I2000
    Working life:100000 h

    Title:Raycus fiber source 2200 W
    Type:Fibre laser
    Optical power:2200 W
    Power consumption:12 kW
    Wavelength:1064 nm
    Weight:145 kg
    Catalogue number:R2000
    Working life:80000 h

    Title:IPG fiber source 3000 W
    Type:Fibre laser
    Optical power:3000 W
    Power consumption:9 kW
    Wavelength:1064 nm
    Weight:200 kg
    Catalogue number:I3000
    Working life:100000 h

    Title:Raycus fiber source 3300 W
    Type:Fibre laser
    Optical power:3300 W
    Power consumption:18 kW
    Wavelength:1064 nm
    Weight:1 kg
    Catalogue number:R3000
    Working life:80000 h

    Title:IPG fiber source 4000 W
    Type:Fibre laser
    Optical power:4000 W
    Power consumption:12 kW
    Wavelength:1064 nm
    Weight:220 kg
    Catalogue number:I4000
    Working life:100000 h

    Title:IPG fiber source 6000 W
    Type:Fibre laser
    Optical power:6000 W
    Power consumption:17 kW
    Wavelength:1064 nm
    Weight:290 kg
    Catalogue number:I6000
    Working life:100000 h

  • Accessories
    Orlik 01 Catalogue number: DA18-ORL
    Machine size: 1210x1333x928 mm
    Weight: 565 kg
    Description:Screw compressors, type series ORL, are designed for continuous operation with fully automatic control system of compressor operation, depending on compressed-air consumption. They are compressors with one-stage screw unit, lubricated by oil. The oil tank is integrated directly into the compressor block. The block ensures additional features: oil pre-separation in the cabinet, fine separation, oil filtration, maintaining the minimum pressure, including filtration and regulation of air intake. The compressor block and the electric motor are anchored to the frame, which is elastic-mounted in the compressor body by rubber springs. The body is composed of the frame, which is enclosed by removable sound-proof panels. • The German-made compact screw block featuring long service life and high reliability • Motor with the efficiency class at least IE3 (Premium) • Radial-flow fan - Low energy consumption and reduced noise level - Optimal cooling-air flow - Increase in the life of oil, consumables and the compressor • Smart control system • The control system ORL 901 ensures a user-friendly interface for the access to all compressor parameters, warnings for service and other events • Sophisticated control modes and intelligent algorithms allow the compressor to adjust automatically to the required changes • For selected series: the option of the heat-exchanger installation to heat up warm service water by means of waste heat generated due to compression Power 132 m3/hr motor power 18500 W noise level 71 dB
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    TIG FSD 4250 a 4850 Catalogue number: TIG-FSD-4850
    Machine size: 1350x2505x1815 mm
    Weight: 688 kg
    Airflow: 4840 m3/h
    Amount of filter elements: 8
    Power consumption: 6 kW
    Inlet flange: 315
    Effectiveness of filtration: 99.99
    Description:Tigemma’s filtration equipment could be used in many industry sectors, like civil engineering and basically everywhere where emission reduction and environmental improvement becomes an issue. We recommend these devices to go with the fiber lasers with a worktables over 3000 x 1500 mm. The whole machine is made of steel sheets covered with a polyurethane two-component coating for high quality protection of all metal parts. It is constructed as a compact unit with an integrated and very well noise protected fan that provides an air flow of up to 4850 m3 per hour. For lasers with the worktable of 4000 x 2000 mm we recommend an installation of a double filtration. This solution is made possible by the modular design of all Tigemma FSD units. This filtration device is equipped with a fully digital control. According to pressure measurements in individual parts of the unit, the control performs regeneration of the individual filtration cartridges by pneumatic tapping. Particles released that way get collected in a tray at the bottom of the machine. Filtration units that are supplied with our lasers come mounted with filtration suitable for the needs of fiber lasers. Though, upon request we are able to design solution for other applications. High quality of the used filter materials allows for the cleaned air to be returned back to the room thus reducing heating costs in winter. These units comply with governmental regulations. By the amount of dust particles, this piece of equipment is classified as a small unnamed source of pollution. The user of this machine is then obliged only to notify his/her regional environmental department.
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  • Optional accessories

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